The solution you need to deal with complex part designs and other challenges
Elsyca AnodizingManager is the state-of-the-art graphical simulation platform for analyzing the production performance and quality of anodizing processes. Simulations are executed using a virtual mock-up of your in-house anodizing line. Anodizing companies face many challenges, as increasingly complex part designs and stricter specifications on not only oxide film thickness but also pore diameter and density. Elsyca AnodizingMaster is a valuable tool capable of dealing with the most complex part designs, calculating temperature dependent results for the porous oxide film thickness, pore diameter, pore density and barrier layer thickness for every part on a rack. The benefits are tangible and proven: improve production quality, reduce time-to-market, defend production choices and pricing strategy to your clients, etc.
Elsyca AnodizingManager simulates the anodizing process and provides detailed information on the porous oxide film thickness distribution over the various parts on the rack while highlighting potential problem zones. Alternative part orientations and/or rack configurations can now be evaluated in only a few mouse clicks, additional tooling can be designed and its effect verified, and once the quality is optimized the rack and part lay-out is available as CAD data to start the construction of the fit-for-purpose racks … the whole process has never been more efficient!
A wide range of functionalities:
Your real-life anodizing line is pre-configured by Elsyca
No CAD-system required
User-friendly positioning and automated patterning of parts on the rack
Calculation of heat generation and heat exchange
Robust and fast simulation of temperature dependent current density, oxide film thickness distribution, pore size and density
Easy what-if simulation
STL format available of resulting rack/part lay-out
Automated yet customizable reporting
Key benefits are:
By highlighting potential production issues, targeted quality tests can be done and adjustments to enhance overall quality.
By simulating the anodizing process even before the first physical part, you can have the optimum rack lay-out ready in time for production kick-off.
Better profit margins
Eliminate guesswork. The simulation analysis allows you to prove the impact of production choices on pricing.
Higher customer satisfaction
All the benefits of simulation (reduced time-to-market, increased capacity, improved quality, ...) will strengthen your company image en help building excellent customer relations.